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Best plasma lighter 2018 – [Buyer’s Guide]

Last Updated December 1, 2023

Roger BarnettHi, I’m Roger Barnett. After more than 34 hours of research and testing, which included using 16 different plasma lighter in five cities and interviewing product teams at five major companies, I made a list of the best plasma lighter of 2018

Just read here for my top 3 recommendations. Why are these 3 plasma lighter on top of my list? Well read on… Like most products, some outdo others, so use my top three list below to get started on your search for the best plasma lighter of 2018.

Best plasma lighter of 2018

If you’re reading this, it is very likely that you’re scouting for the best plasma lighter. I review the three best plasma lighter on the market at the moment.

There’s a product for every kind of user on the list of affordable options below. However, after giving you the TOP list, I will also give you some of the benefits you stand to gains for using it.

Test Results and Ratings

Rank №1 №2 №3
Total 4.8 4.5 4.3
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How to save up to 86%? Here is little trick.

You must visit the page of sales. Here is the link. If you don’t care about which brand is better, then you can choose the plasma lighter by the price and buy from the one who will offer the greatest discount.



№1 – Dual Arc Plasma Lighter USB Rechargeable Windproof Flameless Butane Free Electric Lighter for…

Dual Arc Plasma Lighter USB Rechargeable Windproof Flameless Butane Free Electric Lighter for...

New Design,light cigars and cigarettes more evenly.old design lighter are limited by a narrow neck so they can’t light cigars with flat surface.
Dual Arc Lighter,5 times faster than single arc electronic lighter.
Windproof & Flameless,works great in the wind,it is great for camping.
We’ve been using it for 4 months and didn’t notice any flaws.

Why did this plasma lighter win the first place?

I don’t know anything about other models from this brand, but I am fully satisfied with this product. I really enjoy the design. It is compact, comfortable and reliable. And it looks amazing! I was completely satisfied with the price. Its counterparts in this price range are way worse. The product is very strong. Its material is stable and doesn’t crack.
















№2 – Dual Arc Lighter By Relevium Plasma Beam Technology USB Rechargeable Windproof Electric Lighter With…

Dual Arc Lighter By Relevium Plasma Beam Technology USB Rechargeable Windproof Electric Lighter With...

✓ RE-ENGINEERED – At Relevium our mission is to spark something inside of you every time you spark our lighter. We want to make sure you have the latest innovative technology designed especially for you. The traditional arc lighter has a major design flaw because the cap gets in the way if you’re trying to get in flat surfaces. We have Re-designed our lighter to give you the peace of mind knowing that it will light your desired object without a problem.
Bad customer service for warranty.
It is not for the small jobs.

Why did this plasma lighter come in second place?

Managers explained me all the details about the product range, price, and delivery. This is a pretty decent product that perfectly fitted the interior of our office. I like this product. For such a low price, I didn’t even hope it to be any better. It’s decently made. Seems that the material is good. It has a very beautiful color but I don’t really like the texture.
















№3 – Saberlight 2 Pack – Rechargeable Flameless Plasma Beam Lighter – Electric lighter – Plasma lighter -…

Saberlight 2 Pack - Rechargeable Flameless Plasma Beam Lighter - Electric lighter - Plasma lighter -...

2 PACK SABERLIGHTS – Saberlight uses star wars like plasma wave technology to create a plasma wave hotter than fire. Uses SaberLight for anything a traditional lighter can do but better
RECHARGEABLE – SaberLight houses a rechargeable lithium ion cell instead of fuel. The cell is charged in an hour and is good for more than 3 hours of use
Need frequent maintenance.
Not very flexible.

Why did this plasma lighter take third place?

It doesn’t squeaks nor bents. Looks great in my apartment. This price is appropriate since the product is very well built. I liked the design. We’ve been using it for 2 months and it still looks like brand new. I hope that the good reputation of the manufacturer will guarantee a long-term work.
















plasma lighter Buyer’s Guide

If you keep the before points in mind, you can easily go out to the market and buy plasma lighter, right? No!


The Tesla Coil Lighters™ USB Rechargeable Windproof Arc Lighter has the attractive metallic finish and has the sleek and elegant look. It also has safety lid, which prevents any accidental issues. Being USB Rechargeable, this arc lighter is quite efficient. Moreover, it even lasts long and gives the fantastic performance.

The second one is a windproof lighter, i.e., Saberlight Sparq Rechargeable Splash and Wind Proof Flameless Butane Free Revolutionary Plasma Beam Lighter. This plasma beam lighter, as the manufacturer claims – it has been re-designed, re-engineered, re-imagined to work with almost anything. With its unique design and concept of being narrow, it won’t light up flat surfaces.

Saberlight Sparq Rechargeable Splash

It has Plasma Wave Technology through which the plasma wave, i.e., hotter than fire gets produced. The Saberlight Sparq Rechargeable Splash and Wind Proof Flameless Butane Free Revolutionary Plasma Beam Lighter use rechargeable lithium-ion cell, not fuel. The plasma lighter is butane free, and hence it is not harmful.

Zippo Matte Lighters

When used with genuine premium lighter fluid, flints and wicks – it will deliver fantastic results for the longer period. The Zippo Matte Lighters By Zippo is made in the USA product, and also manufacturer is offering the lifetime guarantee with this lighter. For various usages including Hiking, Tracking, Concerts, etc. you can keep the device handy.

Arc Lighter XBULL Electronic Lighter

The manufacturer is offering sleep and attractive design in the Arc Lighter XBULL Electronic Lighter. Charging the plasma lighter is quite convenient as we’re getting USB Charge feature in this electronic lighter. Being windproof and flameless, most people prefer to have such beneficial lighters. Also, the manufacturer is offering 100% absolute satisfaction with the device.

The Tesla Coil

The second option we examined is the Tesla Coil USB rechargeable plasma lighter. The way it works, you press a button and it creates an electric flame arc you can use to light up Newport cigarettes or start a campfire in a windy area.

In terms of maintaining your plasma lighter for the long-haul, you’ll want to ensure it doesn’t sit out in the sun for long periods of time that it doesn’t get punctured, that it doesn’t stay lit for more than five seconds at a time.

The Saberlight

The third rechargeable, flameless plasma lighter we examined is the Saberlight. This butane-free lighter utilizes plasma wave technology to create flames that are actually hotter than fire. Unlike traditional plasma beam lighters, it employs a narrow tesla coil so that it can work with pipes and bowls.

Perusing their promotional materials, they market it as a splash and windproof option that can provide 300 ignitions per charge with each charge taking about an hour. Reviewers say you should exercise caution with this lighter- never use it with metal pieces because it will shock you.

Zippo Chrome Lighters

There are two types of motor options for plasma cutting machines, a servo motor and a stepper motor. Servo motors are of a higher calibre than a stepper motor. A servo motor has an outstanding range of motion and can shift into many positions. It also can inform the controller of its exact location. More restricted in its range of abilities, a stepper motor has a restricted range of motion and fewer position options. Whereas the servo responds to the commands of the controller, there is no way, in fact, to know if a stepper motor has succeeded in what the user requested. Servo motors are traditionally more expensive, and you may not require that level of advancement. The most important thing to remember, regardless of the motor, is which plasma cutting machine will be most beneficial for you and produce high-quality cuts.

It can be overwhelming trying to sift through what makes one cutter costlier than another. One thing to be aware of is that different plasma cutters have different torches. These torches may require maintenance and replacement due to constant wear. The plasma cutting torches have several parts, known as consumables which will break down over time. It is to your benefit to look into a plasma cutting machine which has the fewest number of replacement parts. Fewer consumables mean less cost put towards repairs.

Inquiring about the longevity of these replacement parts will be beneficial. Choosing a plasma cutter with long-lasting parts will be a wise investment. Although it may seem costly up front, it will be worth it financially speaking in the long run. When deciding between machines, take note that some companies will rate replacement parts by some cuts, while others use a different way of measuring.

Whatever your need is, there is one thing that is certain- a plasma cutter is a useful and powerful machine. Keeping all these factors in mind will hopefully help you in deciding which is the best plasma cutter to suit your needs.

Hobart 50056Airforce 12ci Plasma Cutter

The preset pressure is undoubtedly one of the most remarkable features, as there are very few plasma cutters which have this. It offers high quality cutting for any project without the controller needing to make any adjustments. Without an additional air-compressor to lug around, this machine could not be easier to transport.

Loaded with numerous smart design aspects and manufactured by a commercial class company, this machine is efficient, easy to use, and reliable. The cooling features located on the torch tip dampen the heat when finished cutting, and the cutting arc is also unique in that it begins with a smaller arc. Not requiring contact with the table, this also you to take advantage of the tips and combustible capabilities.

Although a lower voltage, high-quality cuts are not the least bit sacrificed. Offering clean cuts with exact precision, this robust machine with built in LED alerts has remarkable features and is highly recommended.

Ramsond CUT 50DX Air Plasma Cutter

Looking for a plasma cutter high on quality but low on cost? If so, then the Ramsond CUT 50DX Air Plasma Cutter might be the ideal machine for you. This 4th generation cutter has new and improved internal parts, making it much more sturdy and reliable than its previous ones. Add the fact that it is extremely affordable, and this is a tough bargain to pass up. That being said, if you are looking for a cutter that can handle a heavy workload, you might want to look elsewhere. What this machine offers works best for DIY enthusiasts and those looking for a cutter for household projects.

This plasma cutter has a lot going for it, including easy setup and operation. The torch, however, is not pilot arc compatible, so you must be vigilant in maintaining the proper distance. If cutting up to ⅜”, you can expect precise and clean cuts. Cutting at ½ “ is where you might notice some rougher edges. Therefore, this works best on thinner material, and it is wise not to go beyond ½ inch as that is when the quality begins to suffer somewhat. Lightweight due to the digital inverter technology, this machine is easily transportable. This plasma cutter can also be easily switched between 120v and 220v.

Lotos CT520D Plasma Cutter

The Lotos CT520D Plasma Cutter is quite the impressive machine with a lot in its favour. First, this cutter is unique in that is a in machine capable of tig welding and sticks welding, in addition to basic cutting. At 3pounds, it might not be as lightweight and easily mobile as other models, but the extra feature more than makes up for it. Indeed, having these two welding features added eliminates your need to purchase them separately.

With a maximum thickness cut at ½”, this machine may be somewhat limited in comparison to others. However, the fact that it is dual voltage is a bonus, as it can be utilised with both 110v and 220v. Considering that you can use it for TIG welding makes this plasma cutter one to keep an eye on.

It does need an external air compressor and a foot pedal for can be purchased individually for welding projects. Although not the cheapest of all the plasma cutters out there, when you consider the versatility of this machine, and the fact that it includes a TIG and sticks welder, then the price is more than justified. Easy to use and sturdy, this machine also comes with a simple to use 220v adapter, however, if you are more interested in using it at 120v, you will need to purchase that separately. Although this plasma cutter does not have a pilot feature, it does offer consistently clean and precise cuts at ½”.

If you are looking for a cutter that can do more than cut, then this will be an ideal machine for you. With great versatility, it also offers clean cuts below ½”. Add to it the welding capabilities, and you are looking at a machine of great value.


This brass lighter family made to our top list simply because of its all brass metal construction. Zippo is a household name in the lighter industry and you will not regret buying these high quality windproof lighters. There are many reasons to buy this genuine Zippo product, lifetime warranty being one of them.

A US company, Zippo offers you a lighter that is provided with premium fluid liquid to keep it working forever. You can use it in windy conditions when you are camping or hiking without frustration.

Tesla Coil Lighters USB Rechargeable Arc Lighter 

Tesla Coil windproof lighter is every camper’s and smoker’s delight for many reasons. This battery powered electric lighter can be charged using USB that means you can even use your Smartphone charger to charge its battery. On a full charge it can be used for almost a week giving you 100-300 clicks on average. There is fuel contained so it is very easy to maintain and use this lighter even under strong winds. The plasma arc beam can light most things with relative ease.

A portable and compact lighter it is ideal to be taken to camps. On the downside, the price of this lighter is a little bit higher because of use of lithium ion battery. Otherwise it is a fantastic electric lighter.

Zippo Black Matte Pocket Lighter 

If you consider the quality and the premium build than the Zippo Black Matte Pocket Lighter has no difference from any other Zippo lighters. It is sturdy and durable as well as windproof. Again you get a lifetime warranty on this lighter from Zippo. The most attractive feature of this lighter is its black matte finish which makes it resistant to scratches. A very affordable windproof and refuelable lighter, you will find it ideal for your needs.

UCO Stormproof Windproof Torch 

We mentioned about the utility of the stromproof lighters in the explanation below, and this UCO Stormproof Windproof Torch h meets the criteria i.e. it is both windproof as well as waterproof. Most water-resistant lighters are not really waterproof but this stormproof UCO lighter is truly water-resistant.

Zippo Chrome Lighters 

Our list began with a Zippo product and it ends with a windproof classic lighter. Since 193Zippo is a leader in the lighter segment and it continues to retain its monopoly. A smooth functioning high quality lighter, this one does not require you to hold any button to keep it lit. Also, there is no chance of any accidental lighting spontaneously when you are closing the lid.

Maintenance of Windproof Lighters

There is no doubt that the best Zippo lighters are reliable and last forever, but the actual durability of these windproof tools depend on your handling and maintenance. Most of these lighters are refillable, reflintable and rewickable, which means you can use them literally forever as long as you maintain them. Just storing your lighter safely is not going to do the job, you need to be careful about the do’s and don’ts of windproof Zippo lighter.

Let’s start with the do’s. Do not wait till the flint is completely burned out to replace it. Cut the appropriate length of the flint and replace the older once it is shot enough to not soak in the fuel efficiently. Remember to consider the size of the flint used originally in your lighter. However, this does not mean that you should throwaway the flint if it’s a few millimeters shorter than the recommended size. We have seen users often committing this mistake. Even smaller flints work fine unless they are too small.

Now it’s turn to know what you should not do with your windproof Zippo lighter. Never ever use any other fuel in your lighter, while refillable lighter can work with most fuels, always use the lighter fuel only. Alternative fuels compromise the integrity of your lighter. If your lighter uses a wick then you need not to replace it often just because a section of the wick is burnt. You can easily pull out the wick with a needle and start using it. As far as your electric lighters are concerned never charge them using any other charger. Lighter chargers have different specification than most utility chargers. You may compromise on the battery life of your lighter if you use an incompatible charger with it.


Windproof is fine, but an ideal lighter have to be waterproof as well. While it may not make sense to you outright but if you get out a lot in rainy environment or venture into open water, then you need to be particular about choosing a lighter which is both windproof as well as waterproof. The products we have listed above work in most conditions but if you get particularly wet during your outings then you might want to consider special types of lighters called the stormproof lighters. But mostly, windproof lighters do the job and you do not need to spend extra money on waterproof ones.

Power Probe torchlight can reach a maximum temperature of 2,500 degrees Fahrenheit, which is way more than any other torchlight at the market.

Electric ignition system will make sure to always provide you with a strong flame, which you can adjust to your needs.

Desiccant Air Dryer & Filtration Systems

These systems are not inexpensive but can pay for themselves relatively quickly because of the money you’ll save on consumables.  They can also improve the overall accuracy of the cuts.  This is crucial in many CNC applications, but obviously makes sense for any type of application where clean and accurate cuts are required.

Here is the system we recommend based on our testing.  It’s a great value for the money.


It offers much of the same functionality of the Powermax4including an auto re-fire capability that allows for cutting materials like grates and other perforated metals. It also offers quick and secure attachments for the torch, gas, and power.

To be totally honest the comparison eventually came down to price. The consumables for the Miller are slightly more expensive and the unit itself costs a bit more as well. Other than that, it would make a solid addition to any shop.

One very surprising aspect of the 62is its’ size and weight. At only 2pounds, it is a full 16lbs lighter than the Powermax4This is largely due to the inverter technology utilized in the 625.  If you’re looking for a unit that is extremely portable this is a huge plus.

The controls and operation of the 62X-treme are simple and straightforward. It comes with the XT-40 handheld torch, which has been redesigned to be more efficient than previous models with consumables.


The unit can be switched between 120V and 220V.  We didn’t test 120V but would have to assume that cuts made with less power would suffer.

Tesla Coil Lighter

The Tesla coil lighter works by creating an arc of electricity instead of a flame. You can light blunts and attempt to electrocute your friends up to 300 times before it needs recharging via USB. This is the best lighter for weed if you like cool tech.

Plasma Beam Lighter

The ‘Star Wars like plasma wave technology’ might be over selling it a bit, but this lighter is still really cool. Like the Tesla coil lighter it runs on a battery and is windproof, splash proof and airport approved because it has no fuel.

The Saberlight Sparq is the best plasma lighter for those who want a cool lightsaber looking plasma electric lighter that is fully windproof. It charges via USB and can last longer than traditional butane lighters. It is also safer and non-flammable.

This plasma beam lighter is at the top of the list because of the quality and sturdy gun metal built. The Tesla Coil USB Rechargeable Windproof Arc Lighter is an effective gadget for multipurpose use. Unlike most electric lighters this one is provided with a safety lock feature that ensures the lighter does not light up when the lid is closed. Simply the best arc lighter, this Tesla Coil product is available in six different color variants.

Heavy gun mental construction separates it from those flimsy electric arc lighters. Most of the users report that it lights cigarettes much faster than they expected. The arc it produces is very hot and strong, the only complain of the users is that the electrodes of this lighter are very close that makes it difficult to use sometimes.

Makes an ideal gift

Another quality plasma beam lighter, the Novelty Wares USB Flameless Plasma Dual Arc Lighter is praised as a windproof plasma lighter. The design and effectiveness of this product makes it one of the best plasma lighters on our list.

It produces double arc using the electric charge which is incredibly powerful. It is not common to see such lighting power in a flameless and butane free lighter. Being USB rechargeable extends its scope and functionality as well as its fast recharging capability makes it very effective. The body of this plama lighter is built from corrosion resistant metal and it is available in attractive six color variants. The Novelty Wares USB Flameless Plasma Dual Arc Lighter makes an ideal gift for sure.

Saberlight Sparq Rechargeable Plasma Beam Lighter  

The technology behind this lighter makes it better than most electric lighters as it produces a powerful dual plasma beams that too in the open and not between the electrodes. If you are looking for a really powerful and efficient flameless lighter then there is no better product than the Saberlight Sparq Rechargeable Plasma Beam Lighter.

Pard Windproof Double Arc Lighter 

Another quality plasma lighter on the list, the Pard Windproof Double Arc Lighter is flameless as well as energy saving. This lighter is the best dual arc lighter which works with a touch of a button. Fast and convenient, you can use this lighter to light almost anything.

Single or Double Arc

Plasma lighters either produce single beam or dual beams as arcs. Depending on your need you might want to consider both the variants. While both are useful, double arc plasma lighter can ignite things that take longer to light more easily.

Other features

While the only thing that you will expect from the best windproof lighter is to work as expected in heavy winds, some lighters come with additional features which are good value for money. Some windproof lighters such as Ultimate Survival Technologies Floating Lighter offer a waterproof, floating design, other lighters such as the UST Delta Stormproof Lighter have an impact resistance design, making them an attractive buy. It is worthwhile to check if your choice has any such features.

For its tradition, superior quality and durability, the Zippo Chrome Lighter is our Editor’s choice for the best flame windproof lighter.

The Tesla Coil Arc Lighter is a rechargeable electric lighter that requires no flame, no butane and is absolutely hassle-free. This innovative lighter works by creating an electric arc with one press of a button. It can be charged up through a USB cable (included) with a single charge lasting for 100 to 300 uses or a full one week. Since the lighter uses no flame, it is not only windproof but also economical and environmentally friendly. There are no lighter fluid refills or disposal hassle. The lighter has a safety feature which prevents it from lighting up when the lid is closed, even if you accidentally press the ignition button. The lighter is about inches in height and weighs a mere ounces. It has an arc length of 5mm.

The Tesla Coil Lighter is simple, safe, reliable and our pick for the best electric windproof lighter.

The Scorch Torch Premium lighter is a high-quality butane refillable windproof lighter. The lighter has a textured grip and slide-switch operation for fast and easy use. It features an adjustable triple jet flame which is hot enough to light up a cigar in seconds.

At a size of only inches and a weight of four ounces, it is one of the most compact jet flame lighter to carry around.

The lighter features an automatic-open safety cap and a cigar hole punch tool for cigars. And like other Scorch Lighters, the Scorch Torch Triple Jet Flame Lighter is backed by a one-year hassle-free manufacturer warranty.

The Scorch Torch Premium lighter is our pick for the best butane jet flame lighter for camping and other outdoor activities.

Windproof Lighter Accessories

There are a lot of useful accessories and items available in the market for reuse and maintenance of your favorite windproof lighter. One of the most important items required for any fuel based lighter is the appropriate fuel. If you are looking for fuel for your lighter, you can consider the following items. Many packages that include fuel with lighter are also available online.

Zippo Black Lighter Pouch with Clip

Windproof lighters are one of the multiple ways to start a fire in the wild. Other options include disposable lighters such as Bic disposable lighters, Stormproof Matches such as UCO Stormproof matches and ferrocerium fire-starters. Do check out our detailed article on best camping firestarters if you are looking for one.

The choice of your preferred mechanism depends upon factors such as weather and personal preference. Windproof Lighters offer distinctive advantage such as they are multi-purpose, reusable and can be used to start hundreds of fires without a fuss. They work well in inclement weather conditions. However as mentioned above, they use petroleum-based fuel which can evaporate and hence they are not preferred for long-term survival kits and bug-out bags .

As a recommendation, we would suggest having two mediums of creating fire. They can be a lighter backed up by a box of stormproof matches or a fire-starter.

The History and Technology

In the early days of HDTVs, plasma, with its inky blacks and top-notch picture quality, was the prevalent flat-panel technology among videophiles. Gradually, thinner, more energy-efficient LCDs with CCFL backlighting, and later LED backlighting, became less expensive and more capable, and started gaining ground. The difference between plasma and LCD wavered for some time, with each offering different economic and visual benefits depending on the model, price, and time in the life cycle of HDTVs. LED screens have steadily produced improved pictures, with some high-end models comparable with high-end plasmas. They’ve also become steadily more affordable and accessible, with LED backlighting now standard in all high-end, midrange, and even most budget screens.

These technologies are vastly different, particularly with respect to how each display is lit. Non-LED screens, often just called LCDs, use cold-cathode fluorescent, or CCFL lights to illuminate the panel. LED uses arrays of light-emitting diodes (LEDs) arranged either along the edges of the panel or along the back to light it up. Edge-lit LEDs can be thinner and lighter than backlit LEDs, but backlit arrays can sometimes individually control different sections of the screen and how they’re lit to make darks look darker.

In plasma HDTVs, the phosphors that create the image on the screen light up themselves, and don’t require backlighting. This doesn’t mean it’s more efficient than backlit LCD screens, though. On the contrary, plasma panels are much heavier than both CCFL- and LED-backlit LCDs, and consume much more power.

What sort of motors control the torch? Servo motors are widely recognized as superior to stepper motors. A servo motor can move to an infinite number of positions within its range of motion, and it provides feedback to the controller, telling the controller where it happens to be at the moment. A stepper motor has a finite number of positions it can move to and provides no feedback to the controller. Thus, it sometimes happens that the controller will tell the stepper motor to move a certain number of steps, but the controller has no way of knowing if the requested movement actually occurred.

Essential Components

Every CNC machine from the lowest cost and smallest to the largest shipyard machine must have some form of the following components.

CNC control. The brains of the entire machine, converts cutting program into electrical signals that direct the direction and speed that the machine cuts at. Also signals the plasma cutter, height control and other peripherals how and when to operate.

Mechanical components. Each machine has to have moving components such as a gantry (long axis), a torch carriage and a Z-axis (up and down) that manipulate and move the plasma torch to produce the cut parts desired.

Fume Control System. Plasma cutting generates a lot of fumes and smoke. Every machine requires either a downdraft fume control or a water table control.

Height Control

Allows for automatic control of the necessary modes of height for excellent consumable life and cut quality.

Pierce height being correct is absolutely critical to the life and long-term cut quality of the torch nozzle (tip). One pierce too close will permanently affect cut edge angularity, dross, and overall edge quality. Finds the surface of the material and then retracts to the proper pierce height.

Once the pierce height is located accurately, the torch then moves down (after pierce delay timer times-out, allowing for a full pierce) to the proper cut height.

Cut height is critical to cut edge angularity, dross and warpage. Too low will cause plate collisions, too high will widen the kerf, increase edge angularity, and cause dross and warpage.

Once the X- and Y- motion get up to speed (after the height control delay timer times out) the arc voltage feedback control takes over to maintain the proper torch to work distance, controlled by the arc voltage setting.

CNC Control

On Industrial machines the CNC control is basically an industrial grade computer with internal motion and machine control software, and a variety of inputs and outputs that can control all of the drive motors, plasma cutters, height control and any other tools that might be mounted on the cutting machine. This device is definitely the brain of the machine that takes its orders from both the machine operator as well as the CAM (computer assisted manufacturing) software. It converts these orders to perfectly timed electrical signals that control all functionality.

Industrial CNC controls are designed to be extremely robust, living in long-term dirty, rough, and electrically noisy environments. This adds cost and complexity. On most lower-cost CNC plasma machines, a common personal computer or laptop is used as the brains of the CNC control. While these computers (designed for a relatively easy life in controlled environments) would be expected to have issues on a busy production environment, including dirt and dust but also electrical noise interference issues, they do have the capability to run the motion and limited input and output requirements on many small machines, that are equipped with a modern air plasma cutting system. Typically if you see a PC or Laptop controlled CNC plasma machine, it will be of lighter, lower-cost design and construction, ideal for the hobbyist, prototype shop, or even small shops with low production demands.

It is recommended that PC/Laptop-based cutting machines are used only with plasma cutters that use “Blowback” torch starting technology, as opposed to a plasma system that uses high-frequency, high-voltage or capacitive starting. Blowback starting, used on newer technology air plasma systems (originally developed by Hypertherm,) produces a lower level of electrical noise interference and works well with computers.

Of particular importance when choosing a CNC control on any machine is the ease of use of its operating software and human interface. While many lower-technology machines use a standard office keyboard and mouse to control functionality, the higher-end machines have adapted to touchscreen controls, making the operator’s job much more intuitive. Also, look at the different operating softwares that are used on CNC controls. Many are adapted from machining processes such as routing and milling, and are rather clunky when used for plasma cutting. Software and human interfaces that were designed specifically for plasma cutting tend to be much easier to learn and to use on a day-to-day basis.

Mechanical Components

There are many choices here. Each machine will have moving parts: the gantry or rail axis, the torch carriage or cross axis, and the Z axis (the up down axis used to control torch height). On large industrial machines that are expected to last for decades under shift, highly productive use, expect everything to be heavy, precise and overbuilt – read, expensive. On entry level, low-cost machines, expect all of these same components to be small, lightweight and of much lower construction cost. By using lightweight components on the smaller machines, money is saved in drive motor, electronics, gearing, etc., allowing the system to perform at plasma cutting speed ranges with reasonable accuracy.

Steppers and their associated drive electronics are simpler and lower cost as compared to servos, a primary reason they’re often used on lower cost PC or laptop controlled CNC plasma machines. Servos can be more intuitive for machine operators as they use encoder feedback to the CNC, providing less likelihood of lost positioning on the cutting table in the event of a collision with a tipped-up part, a power failure or other cutting anomalies that can occur.

CAD and CAM Software

Today, there are CAM software packages that do much more than simply “post process” CAD drawings. CAM for cutting applications is often called nesting software, which is used to post process and accurately position multiple different CAD files, in different quantities, to most efficiently utilize the plate of material being cut. Nesting will efficiently rotate and position parts, and often will generate reports involving costing, plate waste and utilization, and much more. CAM software in some systems today also can control and automatically set virtually every cutting parameter, such as arc current, voltages, gas preflow, cutflow settings, cut speeds, cut heights, pierce heights and more, simplifying the machine operators job, limiting scrap and increasing productivity.

On some low cost machines the CAD and CAM software are combined, allowing for a seamless transition from drawing to cutting. This is often seen as a way to allow everyone in the smaller shops to be able to draw and cut parts right at the machine on the shop floor, and effectively makes the learning curve to operate these machines much shorter.





How to save up to 86%? Here is little trick.

You must visit the page of sales. Here is the link. If you don’t care about which brand is better, then you can choose the plasma lighter by the price and buy from the one who will offer the greatest discount.



Final Word

First of all thanks for reading my article to the end! I hope you find my reviews listed here useful and that it allows you to make a proper comparison of what is best to fit your needs and budget. Don’t be afraid to try more than one product if your first pick doesn’t do the trick.

Most important, have fun and choose your plasma lighter wisely! Good luck!

So, TOP3 of plasma lighter



Questions? Leave a comment below!

Chatting about plasma lighter is my passion! Leave me a question in the comments, I answer each and every one and would love to get to know you better!

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